UNREGISTERED ASSEMBLY COMPARISON / SOURCE CONTACTS RETAINED

Branched return pipe.
Open connection roles.

The whole-car heater and local hoses now sit 80 mm rearward of their inherited engine-relative drawing, following an explicit owner-photo layout estimate. This independent return comparison stays fixed. Its former common boundary with heater B is now an 80 mm drawing gap; no connecting hose, fitted splice or measured clearance is implied. Source STEP coordinates retain their original comparison frame.

A hollow three-port pipe, integral-role tab, pump-side adapter, tube nut, olive, hose, rear cuff and two clip envelopes expose the 1500 return assembly relationships. This is a reference assembly comparison: its present engine-frame pose intersects the block and exhaust and cannot establish an installed coolant route.

Unregistered branched return pipe / tab · comparison ↗Open pump-side adapter · unassigned boundary ↗Return pipe tube nut · smooth envelope ↗Return pipe olive · unloaded comparison ↗Hose from untraced heater boundary · route comparison ↗Open rear cuff · no manifold join ↗Return-hose clip bands · comparison ↗

Evidence and variants

Factory PDF p. 65 lists 212935 pump-to-inlet-manifold rear pipe, 101343 adapter, 101302 tube nut and TL11 sleeve, plus manifold-hose roles. The supplier’s 212935 photograph supports a curved, branched tube with a one-hole tab. Neither supplies fitted dimensions for this car.

Later USA/Canada p. 66 and heater p. 280 distinguish changed hoses and California bypass/automatic-choke arrangements. Those branches remain unselected. Earlier 12G1785 heater-to-radiator plumbing is not applied to the 1500.

Owner IMG_6890–IMG_6892 support local heater, tap and hose context. They do not trace the complete hidden return rail or casting ports. No new direct owner measurement is applied. All new stations, diameters, walls, bends and connector geometry are estimates; inherited hose radii remain source estimates.

What the assembly exposes

Pipe and union

The hollow pipe has three open ports and a retained opposite wall beneath the branch. The tab is displayed separately for inspection but represents an integral/welded role, not a detachable joint. Smooth adapter, hex nut and uncompressed olive expose roles without reconstructing threads or compression sealing.

Three unresolved boundaries

The adapter has no assigned water-pump counterpart. The rear cuff ends open without an invented manifold nipple. A comparison hose begins at the existing untraced heater-B boundary; its tangent, identity, coupling and destination remain unverified. The separate tap/elbow-side hose remains untraced.

No installed registration or completed coolant circuit

The substantial block overlap makes the present pose unsuitable as an installed route. Existing engine castings and heater geometry are preserved. The inlet manifold currently contains air-passage references only; no water jacket is inferred from its air mouths. No pump boss is identified or drilled by assumption.

Recorded source contacts

Source pairIntersection volume
branched hollow 212935 role comparison exhaust manifold767.625 mm³
branched hollow 212935 role comparison block21583.7 mm³
integral tab separately displayed comparison block577.382 mm³
unassigned pump end adapter comparison block5987.46 mm³
tube nut envelope block864.341 mm³
uncompressed olive comparison block138.714 mm³
hose from untraced boundary comparison exhaust manifold2347.89 mm³

These are reconstruction conflicts in sampled source solids, not evidence of fitted interference or damage. Zero contact with a pump reference does not establish a connection. Resolving the shared registration and actual casting ports precedes any installed route or clearance claim.

Workshop boundary

Use selection, isolation and illustrative separation to inspect the component roles. Tab attachment, tool access, hose clips, loaded sealing, pressure/flow, safe draining and release order, and verified withdrawal paths remain unresolved. The display does not encode a replacement procedure. Existing heater and radiator studies retain their independent open boundaries.

Native files

Assembly STEP ↗Meshes / contacts / evidence ↗Builder ↗

Eight source meshes contain ten valid STEP solids. Construction checks cover three open pipe ports, retained opposite wall, and local pipe/hose/adapter nonintersection. Viewer checks assess scale, selection and declared display movement; they do not verify fitted registration.